WORKS / W—001 · ROCKET BACKPACK FOR PLEO
SHIPPED · MAKERFAIRE 2016 · BLUE RIBBON · —
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Rocket Backpack for PLEO.

StatusShipped
Year2016
VenueMakerfaire Taipei 2016
AwardBlue Ribbon
CollabOpenlab.Taipei
MCUArduino · custom sketch
AudioTF-card MP3 player module
PowerRC-car NiMH × 2 packs
Fab3D print + PET bottle body + paint

An external battery backpack — shaped like a rocket — for a retired PLEO robotic dinosaur at Openlab.Taipei. Arduino-driven LEDs, an MP3 module for rocket sound effects, and a 3D-printed mount ring.

PLEO with rocket backpack mounted, finished build
FIG 01 PLEO with rocket backpack mounted, finished build

§ 01 — Brief

At an Openlab.Taipei maker meetup we found a PLEO — the 2007 US emotional robotic dinosaur. Age had killed the onboard NiMH pack; it would power on for a few seconds and die.

Hongqi suggested in discussion: don’t open it up — hang an external power pack on it. Once “external” was the constraint, the form followed: if it has to sit on the back, make it a narrative object. We chose a rocket.

§ 02 — System

Three subsystems in one PET bottle:

  • Power: two RC-car NiMH packs, one per side of the bottle — balance and easy one-side swap
  • Light: Arduino-driven LED strips, three rhythms (top, side, base). Base LEDs breathe like exhaust
  • Sound: TF-card MP3 module and a small speaker; buttons fire launch / cruise / explosion cues

§ 03 — Fabrication

PET bottle for the rocket body (light, translucent, easy to paint). 3D-printed base ring and LED ring doubling as the battery clamp. Primer → spray → local hand detailing, iterated.

§ 04 — Outcome

Shown at Makerfaire Taipei 2016 — the rocket backpack took a Blue Ribbon. PLEO walked again with exhaust glowing behind it; on the same booth the third-generation W—002 Eye Apparatus tracked visitors from its head. My second Makerfaire (first was 2014 with an Eye prototype). The “dinosaur + rocket + watching eye” booth was stronger than any piece alone.

Concept sketch · battery-case form
FIG 02 Concept sketch · battery-case form
Concept sketch · rocket-backpack lighting layout
FIG 03 Concept sketch · rocket-backpack lighting layout
PET-bottle mock-up, testing placement
FIG 04 PET-bottle mock-up, testing placement
Mock-up · layout iteration 2
FIG 05 Mock-up · layout iteration 2
Body painted, taking shape
FIG 06 Body painted, taking shape
Paint detail
FIG 07 Paint detail
3D-printed base ring + wiring
FIG 08 3D-printed base ring + wiring
LED under-glow test, bench
FIG 09 LED under-glow test, bench
LED under-glow, rocket mounted
FIG 10 LED under-glow, rocket mounted
Interior layout · battery + TF MP3 + Arduino
FIG 11 Interior layout · battery + TF MP3 + Arduino
Interior · wiring harness
FIG 12 Interior · wiring harness
Detail · nozzle assembly
FIG 13 Detail · nozzle assembly
Final build ready for Makerfaire
FIG 14 Final build ready for Makerfaire